Paints & coatings software: fewer risk, better on-time delivery

Connect formulas, batches, quality, compliance, and cost control in one integrated Microsoft environment.

Paints & coatings software: End-to-End processes that future-proof your business

Formulas, fluctuating raw material availability, raw material changes, highly variable products, and documentation requirements — all of these directly affect your ability to deliver on time in the paints and coatings industry. Smart software that digitalizes your business processes improves delivery performance and on-time rates while keeping you reliably on top of compliance requirements

COSMO CONSULT helps you connect your commercial workflows, batch processes, and quality decisions end to end, so every piece of information reaches the right people at the right time — in R&D, production, or sales. The result: less coordination overhead and rework, and a single source of truth you can rely on when capacity gets tight or plans need to change. With Microsoft Dynamics 365 Business Central as your ERP platform, formula versions, approvals, test values, and documentation chains come together in a scalable, auditable system. 

Business Central can be extended with IoT, Microsoft Fabric, and Power BI — for connected real-time data, faster decisions, and airtight compliance

There are plenty of challenges: here's how we tackle them

Your Challenge
Our Solution
Your Challenge
Formula, raw material, and batch data are scattered and inconsistently versioned: responsibilities, approvals, and versions lack clear ownership, changes are hard to trace, and intellectual property is inadequately protected.
Our Solution
Formula governance: role-based permissions and approval workflows protect your IP. Raw material alternatives can be evaluated faster during supply disruptions, and every change is fully traceable — no shadow copies.
Your Challenge
Raw material substitutions demand fast decisions: limited visibility into the downstream impact on formulas, specifications, labeling, and compliance documentation increases quality and conformity risks.
Our Solution
End-to-End change impact: dependencies between formulas, specifications, labeling, and compliance records are managed within the process so you make faster, better decisions under pricing and availability pressure.
Your Challenge
Compliance requirements (REACH, CLP, UFI, PCN, VOC, ADR) are often only checked after the fact: manual follow-up increases error rates, audit effort, and risk exposure.
Our Solution
Compliance built Into the process: consistent master data, clear ownership, and audit-ready documentation chains embed regulatory requirements into daily operations and eliminate manual document collection.
Your Challenge
High product variety in batch production makes realistic planning difficult: limited visibility into capacity, material status, and approvals leads to frequent rescheduling, downtime, and late deliveries.
Our Solution
Intelligent planning: capacity, material status, approvals, and production reality are brought together digitally — stabilizing your schedules, reducing reactive changes, and improving on-time delivery.
Your Challenge
Quality data is captured but rarely feeds into decisions systematically: deviations are caught too late, leading to rework, scrap, and gaps in documentation.
Our Solution
Integrated quality assurance: Inspection and approval decisions are embedded digitally within the process. Deviations surface earlier, rework and scrap rates drop, and batch certificates are generated directly from production data.
Your Challenge
Machine and measurement data exists but cannot be evaluated in a unified context of order, batch, and equipment — leaving gaps in visibility for assessment, control, and analysis.
Our Solution
IoT integration for paints & Coatings: shopfloor data is contextualized and processed in your ERP and BI solutions. Detect deviations earlier, control processes more precisely, and advance your Industry 4.0 initiatives.
Your Challenge
The growing convergence of information technology (IT) and operational technology (OT) expands the attack surface for hackers: cyberattacks such as ransomware threaten production capability, know-how, and critical process parameters.
Our Solution
Security by design: resilient operations and targeted protection of your crown jewels formulas, parameters, and specifications — reduce the risk of outages and tampering. Security is built into your modern cloud and IoT solution from the ground up.

Here’s how we support paints & coatings manufacturers across the value chain

Research & Development
Sales & CRM
Raw Materials & Procurement
Goods Receipt & QA
Production Planning & Scheduling
Batch Manufacturing & Filling
In-Process Quality Control
EHS, Hazardous Materials & Dangerous Goods Management
Warehousing, Logistics & Shipping
Service & Post-Market Surveillance
Management & Controlling

Research & Development

Digital formula and product development 

Piloting and approval 

IP protection through role-based access controls 

Formulas and Master Data as a Single Source of Truth

In the paints and coatings industry, formulas are more than product descriptions — they are the foundation of your value creation and a critical piece of intellectual property. COSMO CONSULT's industry solution COSMO ERP Coatings supports you with clean versioning, approval workflows, and role-based access models, so changes never slip through the cracks and your teams aren't working off shadow copies. This lets you evaluate raw material changes faster without compromising quality or regulatory compliance

Centralize your data in our paints and coatings software, built on Microsoft Dynamics 365 Business Central, to derive consistent specifications, labeling, and documentation. The result: less time spent searching and coordinating, fewer errors, and better delivery performance — even with high product variety and changing raw material quality. 

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Compliance that keeps pace with your process

Environment, health and safety & hazardous substance data

Environment, Health and Safety (EHS) covers all environment-, health-, and safety-related data and processes — including the structured management of hazardous substances and compliance records. The regulatory requirements tied to REACH, CLP, UFI/PCN, VOC, and ADR are highly data-intensive. 

Our paints and coatings software establishes a consistent data foundation so that hazardous substance classifications, required documents, and responsibilities are managed within the process — not chased down manually after the fact. This reduces audit risk and accelerates approvals

Hazardous materials and dangerous goods processes, fully integrated

Developed in partnership with Trace One, COSMO ERP Hazardous Substance Management delivers end-to-end digitalization of your hazardous materials and dangerous goods processes — from substance data and Safety Data Sheets (SDS) to shipping documentation. 

Integrating hazardous substance management directly into ERP, warehouse, and shipping processes creates traceable workflows, reduces error-prone manual steps, and raises the overall safety level of your day-to-day operations. 

Batch planning that brings capacity and approvals together

Intelligent scheduling instead of shaky deadlines

High product variety and frequent batch changeovers can make reliable delivery commitments a real challenge. COSMO CONSULT connects your planning with material status, approvals, and production reality in a single ERP solution for the paints and coatings industry — so schedules don't spiral out of control. The result: fewer last-minute changes and a more stable, predictable production environment. 

Less downtime, less fire-fighting

When materials are on hand but approvals or capacity are missing, your production flow stalls. With transparent status and bottleneck information built into our paints and coatings software, you get more stable operations and fewer urgent interventions. Your teams gain clarity — and a significantly higher on-time delivery rate that keeps your customers satisfied. 

Quality control at every step

Inspect and approve within the running process

Quality parameters like color accuracy, viscosity, and gloss must be maintained consistently throughout production. Integrated, process-embedded quality assurance anchors inspections, holds, and approvals at the exact moment decisions need to be made — not after the fact. This helps you catch deviations earlier and avoid rework and scrap

Certificates without the manual effort

Instead of pulling data together from multiple sources, batch-specific certificates are generated directly from captured digital inspection and production data. Microsoft Dynamics 365 Business Central makes documentation fully traceable — your customers benefit from faster response times, and you get audit-ready records without the extra effort. 

IoT Integration: putting shopfloor data to work

  • Put data in context: machine and equipment data is clearly assigned to orders and batches.
  • Catch deviations early: real-time visibility into processes and machine states gives you an up-to-the-minute view of anomalies.
  • Less manual effort: confirmations are now fully digital, replacing manual list-based workflows with no system breaks.
  • Build the foundation for Industry 4.0: predictive maintenance scenarios can be planned and implemented with system support.
  • Get BI-ready data: create a reliable foundation for analytics and business intelligence solutions in the paints and coatings industry. 

Microsoft Azure Cloud: cybersecurity and IP protection for formulas and ongoing operations

  • Protect critical know-how: formulas, process parameters, and specifications are secured with targeted access controls.
  • Reliable operations through IT and OT convergence: prevent cyberattacks, outages, and tampering with Microsoft's industry-leading cloud technology.
  • Clear roles and access controls: only authorized users can access sensitive data and proprietary knowledge.
  • Security by design: cloud and IoT solutions with built-in security that are easy to deploy and operate with confidence. 

End-to-end solutions that holistically connect your business

Current awards

6x Microsoft Solutions Partner
Awarded Microsoft's highest partner award in all categories.

6x Microsoft Solutions Partner

Awarded Microsoft's highest partner award in all categories.

Among the top 1% of partners worldwide every year since 2014.

Microsoft Dynamics Inner Circle

Among the top 1% of partners worldwide every year since 2014.

Among the top 0.4% of all employers in Germany.

Top employer

Among the top 0.4% of all employers in Germany.

Frequently asked questions

Your expert in digital solutions in the paint and coatings industry

As Industry Manager at COSMO CONSULT, Torsten works alongside our customers, partners, and colleagues on all aspects of digital transformation. His approach: understand the challenge, define the goals, and implement the right solution together. With deep knowledge of business processes in the paints and coatings industry, he ensures that COSMO CONSULT delivers not just products and services — but measurable outcomes. Reach out to Torsten directly. He looks forward to the conversation.

Talk to an Expert

Torsten Harnack

Torsten Harnack

Industry Manager, Process Manufacturing

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Paints & Coatings Software